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spill containment in brewing

Bunding in Distilling & Brewing: Essential for Safety & Compliance

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From craft breweries to large-scale distilleries, handling liquids like ethanol and other hazardous substances requires more than just skill—it demands strict safety measures. This is why distilling and brewing are some of the industries that need bunding solutions. Bunding in distilling industry is crucial, serving as a frontline defence against spills and leaks that could lead to costly fines, environmental damage, and safety risks.


The Importance of Bunding in the Distilling and Brewing Industry

Bunding solutions for breweries serve as critical safety and environmental control measures designed to contain spills and prevent hazardous substances from escaping into the surrounding environment. In the distilling and brewing industry, where ethanol and other flammable liquids are commonplace, effective bunding is essential to mitigate safety risks, protect your employees, and ensure your company’s compliance with environmental regulations.


What Is Bunding and Why Is It Needed in Brewing and Distilling?

Bunding is spill containment in brewing designed to capture and hold spills, leaks, or overflows of hazardous liquids, acting as a barrier that prevents these substances from spreading and causing harm. Typically built as raised barriers or walls around storage tanks, bunds are engineered to hold at least 110% of your largest container’s volume, ensuring that any accidental release is safely contained.


In the brewing and distilling industry, common hazards like ethanol spills, fuel leaks, and chemical discharges from cleaning processes pose significant safety and environmental risks. Effective bunding systems help manage these dangers, protecting your workers, preventing contamination, and keeping your business operations compliant with stringent industry regulations.


Types of Bunding Solutions for the Industry

Bunding solutions in the distilling and brewing industry come in various forms, each tailored to specific operational needs and safety requirements:


Permanent Bunding

Permanent bunding involves fixed installations, such as concrete or steel barriers, designed to provide long-term containment around storage tanks, process equipment, and other high-risk areas. These robust structures are ideal for large-scale operations, offering a reliable, durable solution that ensures compliance and safety in critical zones.


Portable and Temporary Bunding

Portable and temporary bunding options, like flexible mats and collapsible bunds, provide versatile containment solutions for smaller-scale or short-term needs. They are useful for maintenance activities, emergency spill responses, or when working in areas where permanent bunding is not feasible, allowing quick setup and relocation as needed.


Compliance and Regulations

Compliance with safety and environmental regulations is crucial in the distilling and brewing industry, and bunding plays a significant role in meeting these standards:


Industry Standards

In Australia, regulations set by Safe Work Australia and state-based agencies like WorkSafe Victoria require strict containment measures to prevent hazardous spills in brewing and distilling operations. Compliance bunding for distilleries is a key requirement, ensuring that your facilities are equipped to manage accidental leaks and maintain safe working conditions for your employees.


Environmental Considerations

Chemical spills in distilling and brewing can lead to severe environmental damage, contaminating soil and water sources with harmful substances. Bunding helps mitigate these impacts by containing spills at the source, supporting sustainability efforts, and protecting the surrounding ecosystem from potential harm.


Best Practices for Implementing Bunding in Distilleries and Breweries

Implementing bunding in distilleries and breweries requires careful planning and ongoing management to ensure safety and compliance:


Risk Assessment

One of the brewing industry safety solutions is conducting a thorough risk assessment to identify areas that need bunding, such as storage tanks, processing zones, and delivery points. Evaluate potential spill sources, the types of chemicals used, and the volume of hazardous substances to determine the most suitable bunding solution for each area.



Maintenance

Regular maintenance is needed to keep your bunding systems effective, involving routine inspections for cracks, leaks, or damage that could compromise containment. Repair any issues right away, clean bunding areas frequently, and ensure drainage systems function correctly to prevent overflow and ensure long-term reliability.


Takeaway

Bunding is crucial for keeping your brewing and distilling operations safe, compliant, and environmentally responsible. With the right bunding solutions, your distilleries and breweries can effectively control spills, protect your workers, and prevent costly disruptions. For expert bunding systems designed specifically for the brewing and distilling industry, turn to Best Bunding to keep your operations running smoothly and safely.


F.A.Q.

Check out the frequently asked questions about bunding solutions in the distilling and brewing industry:


What types of materials require bunding in the brewing and distilling industry?

Materials that require bunding in the brewing and distilling industry include hazardous liquids like ethanol, cleaning chemicals, and fuel used in production processes. These substances pose significant safety and environmental risks if spilled, making containment essential. Bunding helps prevent leaks and spills from spreading, protecting both your facility and the surrounding environment.


How often should bunding systems be inspected?

Bunding systems should be inspected regularly, ideally monthly, to ensure they are in good working condition. More frequent checks are recommended after heavy rainfall, maintenance activities, or any event that could compromise your bunds’ integrity. Routine inspections help identify and address minor issues before they become major safety hazards.


Is bunding mandatory for all breweries and distilleries?

Yes, bunding is generally mandatory for breweries and distilleries, as it forms part of the safety and environmental regulations set by governing bodies like Safe Work Australia. Compliance with these regulations is crucial to prevent hazardous spills that could harm your workers and the environment. Your facility must ensure that your bunding systems meet the required standards for containment and safety.


Can portable bunding solutions be used for long-term operations?

Portable bunding solutions can be used for long-term operations, but their suitability depends on the specific needs and risks of the facility. While they offer flexibility and are great for temporary or emergencies, permanent bunding structures are usually recommended for high-risk areas and ongoing operations. Assess your containment needs to choose the most appropriate solution.


What are the environmental benefits of bunding systems in this industry?

Bunding systems provide significant environmental benefits by containing hazardous spills and preventing them from contaminating soil, waterways, and local ecosystems. By capturing leaks at the source, bunding helps your breweries and distilleries minimise their environmental footprint and adhere to sustainability practices. Effective bunding not only protects the environment but also supports your industry’s commitment to responsible operations.

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